PROCESS INSPECTION

Wire conductor

We conduct rigorous quality checks to ensure superior performance and reliability, including:

  • Diameter accuracy and surface finish inspection
  • Elongation and annealing tests for copper conductors
  • Identifying the key motivators and barriers that influence purchase decisions at retail points
  • Tensile strength and wrapping tests for aluminium conductors
  • Electrical resistance testing to ensure conductivity standards

Bunching and twisting

To ensure consistency and electrical performance, we evaluate:

  • Bunching and twisting uniformity
  • Number of strands for accurate construction
  • Conductor dimensions to meet specified standards
  • Electrical resistance of bunched and twisted conductors

Stranding Quality Checks

Our stranding inspections ensure optimal conductor performance and reliability by evaluating:

  • Number of strands for bunched conductors
  • Surface quality of the conductor
  • Conductor dimensions as per specifications
  • Electrical resistance of the conductor

PVC Extrusion Quality Checks

To ensure durability, safety, and performance, we conduct the following inspections during PVC extrusion:

  • Insulation thickness as per specified standards
  • Surface quality and insulation eccentricity
  • Overall dimensions of the insulated conductor
  • Conductor resistance testing to ensure electrical efficiency

Routine & Type Tests

We conduct comprehensive routine and type testing to ensure our cables meet stringent quality, safety, and performance standards.

Electrical Tests

  • Conductor resistance test
  • High voltage test

Tests on Conductors

  • Annealing test (for copper)
  • Tensile strength test (for aluminium and copper)
  • Wrapping test (for aluminium)
  • Conductor resistance test

Tests on Armouring Wires / Strips

  • Verification of material quality and compliance

Insulation & Sheath Thickness Test

  • Measurement of insulation and sheath thickness as per standards

Physical Tests on Insulation & Sheath

  • Tensile strength and elongation at break
  • Ageing in air oven
  • Shrinkage test
  • Hot deformation test
  • Loss of mass in air oven
  • Heat shock test
  • Thermal stability test

Additional Safety & Performance Tests

  • Insulation resistance test
  • High voltage test at room temperature
  • High voltage (water immersion) test
  • Flammability test
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