Wire conductor
We conduct rigorous quality checks to ensure superior performance and reliability, including:
- Diameter accuracy and surface finish inspection
- Elongation and annealing tests for copper conductors
- Identifying the key motivators and barriers that influence purchase decisions at retail points
- Tensile strength and wrapping tests for aluminium conductors
- Electrical resistance testing to ensure conductivity standards
Bunching and twisting
To ensure consistency and electrical performance, we evaluate:
- Bunching and twisting uniformity
- Number of strands for accurate construction
- Conductor dimensions to meet specified standards
- Electrical resistance of bunched and twisted conductors
Stranding Quality Checks
Our stranding inspections ensure optimal conductor performance and reliability by evaluating:
- Number of strands for bunched conductors
- Surface quality of the conductor
- Conductor dimensions as per specifications
- Electrical resistance of the conductor
PVC Extrusion Quality Checks
To ensure durability, safety, and performance, we conduct the following inspections during PVC extrusion:
- Insulation thickness as per specified standards
- Surface quality and insulation eccentricity
- Overall dimensions of the insulated conductor
- Conductor resistance testing to ensure electrical efficiency
Routine & Type Tests
We conduct comprehensive routine and type testing to ensure our cables meet stringent quality, safety, and performance standards.
Electrical Tests
- Conductor resistance test
- High voltage test
Tests on Conductors
- Annealing test (for copper)
- Tensile strength test (for aluminium and copper)
- Wrapping test (for aluminium)
- Conductor resistance test
Tests on Armouring Wires / Strips
- Verification of material quality and compliance
Insulation & Sheath Thickness Test
- Measurement of insulation and sheath thickness as per standards
Physical Tests on Insulation & Sheath
- Tensile strength and elongation at break
- Ageing in air oven
- Shrinkage test
- Hot deformation test
- Loss of mass in air oven
- Heat shock test
- Thermal stability test
Additional Safety & Performance Tests
- Insulation resistance test
- High voltage test at room temperature
- High voltage (water immersion) test
- Flammability test
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